4A LABS AI
visibilityCVAI QUALITY CONTROL

We turn what your
camera sees into a decision
that runs on your line.

Computer vision is not a side skill for us; it is the core of the business. We deliver a measurable PoC from your own product images in a short time — reported with accuracy and false alarm rate.

lock Data never leaves the companybolt Real time at the edge, on the devicevideocam With the cameras you already have
Plastic parts moving on a conveyor; the system frames each part and marks the defective one in a separate colour.
stream

LIVE

Real-time analysis on RTSP streams

policy

DECISION

Pass or fail, next to the line

memory

EDGE

Runs on the device, data stays on site

query_stats

PoC

Accuracy and false alarm rate reported

Cast metal parts on a conveyor, each framed in a 3D box; on the nearest part a segmentation mask covers the surface and a crack is marked in red.

Representative scene.

MODEL

Model Capabilities

We pick the architecture that fits the problem and train it on your own product images: detection, segmentation, anomaly detection, OCR and tracking, chosen for the defect you actually have.

  • neurologyObject detection
  • check_circleSegmentation (pixel-level separation)
  • check_circleAnomaly and novel defect detection
  • check_circleClassification and quality grading
  • check_circleMulti-object tracking
  • check_circleOCR and character verification
An industrial camera above a conveyor next to a compact edge device; parts on the belt are framed and sorted as pass or fail.

Representative scene.

ON SITE

Operating Environment

The model is optimised for the target hardware and runs next to the line. No server dependency, no video leaving the plant, and it keeps working when the internet does not.

  • developer_boardReal-time inference on edge devices
  • check_circleGPU server or fully on-prem install
  • check_circleWorks with existing IP and industrial cameras
  • check_circleLow light and harsh field conditions
  • check_circleKeeps running through internet outages
  • check_circleArchitecture where data never leaves the company
Sealed food trays on a packaging line; each tray is framed and the one with a seal problem is marked in a different colour.

Representative scene.

INTEGRATION

Line and System Integration

A decision only counts when the line acts on it. The result goes to your PLC, MES and quality systems as a signal, together with the evidence image.

  • hubSignal exchange with PLC / SCADA
  • check_circleData flow into MES, ERP and quality systems
  • check_circleAutomatic rejection trigger for defective products
  • check_circleInstant alarms: screen, siren, email, message
  • check_circleRecorded together with the evidence image
  • check_circleReporting dashboards by shift and line
117

Cameras — inventoried across 45 branches and connected to live streams

28–33

FPS — frame rate measured on live RTSP streams

3 ms

Per-frame processing (p95) — measured in a quality control PoC

5

Product lines — computer vision, commerce, voice and text

Figures come from measurement logs of our own projects; they contain no customer identity.

Strengthen Your Existing Systems Without Replacing Them

Camera footage is processed in a single layer; the decision comes back to the systems you already use, as a signal.

EXISTING SYSTEMERP / SAPEXISTING SYSTEMMES / SCADAEXISTING SYSTEMCRMEXISTING SYSTEMPLC / SensorsEXISTING SYSTEMIP Cameras4A LABS AIAI LAYEROUTPUTInstant alarmOUTPUTAutomatic rejectionOUTPUTEvidence imageOUTPUTShift report
USE CASES

Wherever a Camera Can See, We Can Build

precision_manufacturing

Quality Control in Production

Catches surface scratches, missing parts, wrong assembly, colour and dimension deviations at line speed.

health_and_safety

Workplace Safety

Helmet, vest and glove checks; restricted zone entry, forklift-pedestrian proximity and fall detection.

document_scanner

OCR and Label Verification

Reading lot, serial number, expiry date, barcode and plate; stopping a wrong label before it ships.

inventory_2

Counting, Stock and Shipping

Pallet and box counting, shelf occupancy tracking, load verification and missing or excess shipment detection.

straighten

Measurement and Alignment

Dimension, angle, position and alignment measurement; automatically removing out-of-tolerance products from the line.

timeline

Process and Efficiency Monitoring

Cycle time, downtime causes, bottleneck analysis and visibility by operator and station.

COMPUTER VISION PROJECT FLOW

How a Computer Vision Project Moves

01

Site and Lighting Study

Camera position, angle, lighting and line speed are established.

02

Data and Labelling

Images are collected from your product and defect types are labelled.

03

Training and PoC

The model is trained; accuracy and false alarm rate are measured and reported.

04

Edge Deployment

The model is optimised for the target hardware, installed on the line and wired to PLC/MES.

05

Monitoring and Retraining

As new defect types appear the model is updated and performance is watched continuously.

science

PoC first, investment second.

We run a tightly scoped proof of concept on your own product images; we scale to the whole line only after you have seen the results.

START A PoCarrow_forward

WE WORK BEYOND COMPUTER VISION TOO

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FAQ

Frequently Asked Questions

Do I need new cameras for CVAI Quality Control?

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No. CVAI works with existing IP and industrial cameras. Camera position, angle and lighting are reviewed at the start of the project.

How is accuracy measured?

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In the proof of concept the model is trained on your own product images, and accuracy and false alarm rate are measured and reported before anything is rolled out to the whole line.

Does it keep working without an internet connection?

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Yes. The model runs on an edge device next to the line, makes the decision there and keeps running through internet outages.

Pick one line, one defect type.
We will show you the rest.

We start with your own product images and report accuracy and false alarm rate.

  • check_circle The first call is free and technical
  • check_circle We start under NDA
  • check_circle Scope and price are clear up front

PROJECT REQUEST FORM